Connect the black ground battery cable directly to the batterys negative terminal. then wait about a month or so for them to get in, they come all the way from Chinese town. Sponsored LostWoods Well-Known Member Joined Mar 13, 2020 Looking to purchase motor brushes and brush retainer springs for 1500 lb. Whether your vehicle is stuck in a pit or a muddy pool, having a winch with you can be of great help. Badland winches are known for durability, fair price, and easy maintenance. Badland ZXR 12000 Winch Installation & Instructions Manual: Download. Take extra caution in every winching situation. To use the wired remote control, attach the This badland winch parts diagram is very helpful for any kind of wiring task. Battery weak, recharge. One safety feature in this machine includes the automatic load brake. We may earn a small commission from affiliate links and paid advertisements. I finally get a chance to give you guys my opinion of this winch after a year of abuse. The only useful piece of equipment under such conditions is a winch that can pull your vehicle out of a muddy pit. It has a powder coated finish in a semi-gloss black color. 1 BADLAND WINCHES 12,000 lb. I could try using a controller from another brand. John Calhoun, I have searched everywhere too and cannot find a box, let me know if you find one please and I will too. The winch still works, but all of the electronic components got corroded by moisture. Hundreds of different brands use the same parts. Heavy-Duty ATV / UTV Handlebar Rocker Switch With Universal Mount and Wiring. To use the winch, connect the wired remote cable directly to the remote socket on the solenoid box. All the mounting hardware is included. Precautions During Wiring: It is advised to unplug the remote control and disconnect the battery cables to avoid any serious injury before performing any other wiring connections. As you can see all the parts in the diagram below, you can understand the wiring well. Just imagine how good quality their products are if the military uses them. Do not route the cables through a driveshaft, fuel line, or any other place where heat can damage the wiring. Attach the corresponding wires for connecting the remote control and handlebar switch from the solenoid. Winch Cover: 5. Highly Flexible Pure Copper Cable: Replace your stock power cables and use a 2 Gauge Cable to minimize voltage drop. Roller Fairlead comes with two way and 4-way rollers that can guide your steel cable from different angles. If winch gets submerged accidentally, it needs to be immediately disassembled, cleaned, dried and re-lubricated by a qualified technician to prevent permanent damage from corrosion. Always examine the working conditions of your winch before using it on the trail. Diagrams within this manual may not be drawn proportionally. Attach the black wire from the solenoid box to the winch terminal and route the black wire from the winch to the batterys negative terminal. Note: Some parts are listed and shown for illustration purposes only, and are not available individually as replacement parts. Looking for a part # and badland 5000 winch free spool knob any ideas where I might get one? I dont know about you but that is a big advantage for me. Your email address will not be published. These winches are made in China under high-quality assurance and strict control from where they are shipped worldwide. Extra Rope or Wire: 4. What Do I Need To Know Before Buying the Badland ZXR 12000 Lb Winch? Disconnect power to winch and allow it to cool completely before service. Shop products from small business brands sold in Amazons store. Two best universal wireless remote controls supporting all the models. Do not disengage clutch under load. It has a listed breaking force of 4600 lbs but is recommended for use in ATVs and UTVs. Do not use the hand crank, if equipped, to "assist" the winch. Put the vehicle's transmission in Neutral. Winch, Badland ZXR 12000 lb. Have a bad land 2000lb winch that retracts the cable but wont let the cable out. Is there a replacement spool drum? Do you have the socket on the Badlands 1200 winch control box that the remote winch cable plugs into? Keep clear of fairlead when operating. Run winch with vehicle motor running. However, that is not the case with this unit. document.getElementById( "ak_js_1" ).setAttribute( "value", ( new Date() ).getTime() ); I am looking for a replacement box that the controls are in that mounts on top of my Badland 12000 zxr wench. You are using an out of date browser. The drum or spindle broke on the side closest to the motor. It has fairly sturdy and robust exterior and has a very stylish and up-to-date look. However, exercise extreme caution when working around a running vehicle and ONLY operate a vehicle in an outdoor area. Press and hold the remote switch for approximately 2 seconds to start using the winch. The Duty Cycle defines the amount of time, within a 15 minute period, during which a Winch can operate at its maximum capacity without overheating. Use the included brackets (attached to the bottom of the Solenoid Box) to mount the solenoid assembly to the tie bars of the winch. Connect the wire rope for a double line system as shown in Figure J below. 12000LBS Electric Winch 12V Steel Cable Off-road ATV UTV Truck Towing Trailer Brand New $264.10 or Best Offer Free shipping Free returns 29 watchers Sponsored 12000LBS Electric Winch Waterproof Truck Trailer 85FT Steel Rope Off-Road 4WD Brand New $226.99 Save up to 5% when you buy more or Best Offer Free shipping Free returns Sponsored Its tools are made at Calabasas, California, but the Badland winches are manufactured in China. How to Install a Badland ZXR 12000 Lb. The red wire is connected from the solenoid box to the battery positive side. This warranty does not apply to damage due directly or indirectly, to misuse, abuse, negligence or accidents, repairs or alterations outside our facilities, criminal activity, improper installation, normal wear and tear, or to lack of maintenance. If our inspection verifies the defect, we will either repair or replace the product at our election or we may elect to refund the purchase price if we cannot readily and quickly provide you with a replacement. No hardware to mount or connect the electrical components. But it is super strong. Verify that the installation surface has no hidden components or structural pieces that will be damaged before drilling. 2500 lb or 3500 lb? Insert Switch Assembly all the way into connector. One possible reason for this could be the exceptional amount of weight the device has to carry. You must log in or register to reply here. Attach the corresponding wires for connecting the remote and handlebar control from the solenoid. To take advantage of this warranty, the product or part must be returned to us with transportation charges prepaid. One such feature is that it can pull or tow for a very long time without getting hot and burning out. The build quality and the astonishing series-wound motor enable it to perform with such strength and power. Do not exceed the angles shown in Figure B for a roller fairlead. Mounting the Winch. Attach the circuit breaker from the solenoid to the positive terminal on the battery with the red cable. Thank You This unit's remarkable ability to resist harsh weather and rainy conditions is something that other competitors' products hugely lack. HFT BADLAND Badlands Winch Remote Controller Switch Handheld for Badland Winches. This wire rope is kinked. The Badland ZXR promises durability and high weight pulling capacity at a lower price than many rivals on the market. An installation manual is also part of the package. Even if the winch is attached to your vehicle's bumper, it can still be used to help and pull out someone else's car. Follow the given badland winch wiring diagram carefully and familiarize yourself before initiating it. 120 volt Badland Winch. Passing through rough terrain during bad weather and getting your truck stuck in the middle of nowhere is nothing less than a nightmare. They may also contain some four-letter words that arent tool and other content thats not appropriate for children. If you are looking at how to wire a badland 2500 pound winch? Have the winch serviced by a qualified repair person using only identical replacement parts. Remove old Wire Rope and attach new assembly. Winch with Wire Rope. It did work but eventually my OCD kicked in and the thought of that wired remote sitting in the box unused got to me and I decided to go ahead and rip everything out and install the Badlands wiring and cables, but to my dismay they were all too short! Harbor Freight replaced it no problem. Badland is a brand used by Harbour Freight Tools, and they are one of the leading brands in the market. (Wire rope enters/exits at the bottom.). This enables better control of the winch in unexpected situations. Failure to carefully observe duty cycle limitations can easily over-stress a Winch contributing to premature Winch failure. A robust circuit breaker can prevent damage from an overload or short circuit by interrupting current flow. Always take extra caution when installing any parts. Proof of purchase date and an explanation of the complaint must accompany the merchandise. I have a badlands 12000 lb capacity winch. Keeping a constant focus is more critical. Only connect to a clean, corrosion free battery. Attach the black Battery Cable directly to the negative terminal of the battery. As you begin the wiring process, make sure you will not route the cables through an area where there is a possibility of damage or interference with their proper functioning. It has a very smooth surface to feed your synthetic rope through. The device alone cannot ensure safety for you and the vehicle. There are two black wires and two red wires that come out of the winch. This is not the type of super synthetic ropes that other manufacturers create, with the super anti-abrasion technology or whatnot. A dead tree is not capable of withstanding that much weight and has weaker roots. IMPORTANT INFORMATION Oversized item: cannot be shipped to Alaska or Hawaii. Next, mount the unit at the bumper of your vehicle. Indicates a hazardous situation which, if not avoided, could result in minor or moderate injury. Move the Clutch Handle to the Engaged position. This illustration shows a kink about to form. The dealer had put the solenoid and such all in the battery box in the rear of the bike, which made perfect sense as its pretty well protected from the elements in there. These winches weigh around 90 pounds. TO PREVENT SERIOUS INJURY FROM WINCH FAILURE: if abnormal noise or vibration occurs, have the problem corrected before further use. Attach the Pendant Controller to the Socket on the Solenoid Assembly, see Figure K. Operate the Pendant controls briefly to ensure they work properly, see Figure L. If operation is reversed, the power cables may be connected backwards. It comes with a clevis hook. This is especially important before rigging, installing, free spooling, or servicing. A vehicle s transmission is not designed to handle that type of load. For a better experience, please enable JavaScript in your browser before proceeding. Iam wiring to a battery in bed of truck.Do I need to use red wire to ignition. Hook onto the object using a pulling point, tow strap, tree strap, or chain. They are less dangerous than steel cable when it breaks. The instructions that follow are basic guidelines only and cannot cover all situations encountered during use. There are two things you should always remember when using a winch for self-recovery or other uses; never anchor with a dead tree and always wear protective gloves. We think youll enjoy these customer-made YouTube videos about our products. I cant find anyone that has them, can anyone help, thanks. Attach the black cable from the negative terminal of the battery to the winch. do NOT contact me with unsolicited services or offers if(typeof ez_ad_units!='undefined'){ez_ad_units.push([[300,250],'winchmania_com-leader-3','ezslot_5',114,'0','0'])};__ez_fad_position('div-gpt-ad-winchmania_com-leader-3-0'); Badland is a winch manufacturer that sells winches at very good prices. Indicates a hazardous situation which, if not avoided, could result in death or serious injury. The Badland winch was made to sport high-quality features - as you can see from the list below: Automatic load holding brake type Aircraft-grade steel cable 6 HP Series Wound motor Three-stage planetary gear system Cable tensioner 12 ft. handheld remote control 65 ft. cable It supports up to 12,000 lbs Designed for off-road vehicles It must be understood by the operator that common sense and caution are factors which cannot be built into this product, but must be supplied by the operator. Although this winch offers excellent power, its speed is a bit disappointing. This is a clearance item. Wiring a winch is often a fearful task. The winch still runs. It reduces load on the winch in two ways: It utilizes the lower layers of wire rope that have higher capacity, and. Required fields are marked *. Insert the Pendant connector into the Socket. Badland Zxr 12000 Winch Wiring Diagram Database. Remove the top cover of the Solenoid Box to drill holes for mounting screws. These ropes can withstand high-pressure situations. The result of all their efforts is a winch that can withstand even the roughest and tough conditions. Electrical winches can perform at their maximum potential for a limited amount of time. To operate the winch, connect the extending red wire to an ignition circuit to prevent accidental starting or attach the ignition wire to the positive battery terminal. It is permanently damaged and must not be used. Note: Check compatibility with your vehicle before purchasing. The listed breaking point is 4600 lbs. Suppose if you have a wireless remote, connect the remote control box to the solenoid box. Install winch and fairlead in underwind orientation, so that the wire rope enters and exits the winch at the bottom of the drum. The solenoids help operate the winch in and out by managing the high amp between the winch and battery. I need cable information to replace csble . Test winch function and drum rotation direction by pressing the rocker switch on the pendant controller. Discover more about the small businesses partnering with Amazon and Amazons commitment to empowering them. This is a kinked wire rope that has been straightened out. Press the remote ON switch until the blue light blinks.
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