harley clutch torque specs

(.1P Now use a 4mm Allen wrench to take those screws, spring, and locknut out. My question was about the posted rear axle torque value for the '06 VRSC . Jan 30, 2010 Harley Davidson 2007 Harley-Davidson FLHX. Ever since Harley Davidson introduced their Twin Cam engines in the late 1990s, users of Harley motorcycles have divided into two parts. remember to move the torque wrench quick and steady or you will over torque the fastener. Rear Brake Disc screws 0000004384 00000 n 2001 Harley Davidson Touring H-D Service Manual & 2001 H-D Electrical Diagnostics Manual for Harley Models: FLHTCUI Ultra Classic Electra Glide (2001), FLHTC/I Electra Glide Classic (2001), FLHT Electra Glide Standard (2001), FLTR/I Road Glide (2001), FLHRCI Road King Classic (2001), FLHR/I Road King (2001) and also contains the 2001 H-D FLT Police Model Service Manual Supplement and 2001 H-D FLTRSEI2 Service Manual Supplement. Specification Tables, HD Twin Cam Engine Builds Each motorcycle has hundreds of screws, nuts, and bolts for different hardware. 0000010799 00000 n EVO 64 HP Stage 1 The next service manual picture is of the final torque for the compensating sprocket bolt on a 2015 Street Glide Special with a 103cu engine: 175 ft-lbs. Or did you lose the key to your Harley Davidson? 46-50 A maximum output. endobj You can use the following SAE Torque Chart as a guide. Harley Davidson Tire Pressure Chart: Recommended Tire Pressure For Harley Motorcycles? Therere other torque values for different screws and nuts too. Does that sound right? 300 Miles: 1000 Miles: 2000 Miles: 5000 Miles or 1 Year: Spring and Fall: Engine Oil: Check: Check: Change: Change: Transmission Oil: Check: Change: Change Re-install the clutch basket into the primary case (with chain and the associated components!). details explained, Fork Lock Replacement for Harley Davidson | Motor Bike Insider, Tips on Changing Harley Davidson Exhaust Pipe Detailed Explained. On models with dual front calipers, check alignment of brake discs to fork. The clutch hub nut, the large nut holding the inner and outer clutch hubs on, torques to 110-150 foot pounds. Then scribe aline and go maxium of 50 degrees more. 0000004308 00000 n 70-80 inch pounds Late '83 and later is 80-90 ft-lbs. 9 comments. 0000032160 00000 n Thus, the motorcycle gets its top speed for which it is known. <>/ExtGState<>/Font<>/ProcSet[/PDF/Text/ImageB/ImageC/ImageI] >>/MediaBox[ 0 0 612 792] /Contents 4 0 R/Group<>/Tabs/S/StructParents 0>> Note: The information below should not be used as a reference as this is only a sample of information typicaly found in a service manual. Figure 1. lordharold Active Member. 60-65 foot pounds Number of cylinders 2Type 4-cycle, 45V 2, air-cooledTorque - 86 ft-lbs (108.8 Nm) @ 3500 rpm, chrome duals exhaustBore - 3.75 in. Harley vs Honda Motocycle: Which One Suits You Most? lbs. Then you need to adjust the tension in the clutch cable and loosen until the handle gets between 1/16 or 1/8 inches of play. Needs torque specs for 2007 Harley-Davidson Dynasuperglide clutch and primary bolts Install primary cover and gasket using the sixteen screws with captive washers tightening in sequence from center to front alternately top then bottom the middle to rear alternatively top to bottom to the rear of the cover to 100-120in-lbs (11.3-13.5 Nm) in . In this case the higher value is correct for the older Kelsey-Hayes brakes and the lower value is correct for Brembos. Motopicks.com is a participant in the Amazon Services LLC Associates Program, an affiliate advertising program designed to provide a means for sites to earn advertising fees by advertising and linking to Amazon.com. @3XL`=8$(d ;1"+0aO o/(aqS,5M For complete specifications for your year and model Touring motorcycle download the correct manual for yourbike from the DOWNLOAD CENTER. 0000004810 00000 n Ignition timing. Continue with Recommended Cookies. We and our partners use cookies to Store and/or access information on a device. 25-40 foot pounds The compensator sprocket 150-165 foot pounds. The mainshaft nut that holds the front final drive chain sprocket on torques to 35-65 foot pounds. on the trany. It becomes even more important when you have a Harley Davidson motorcycle. 0000001116 00000 n Set the torque wrench to 14-21 foot-pounds of torque and tighten the plug. All Twin Cam motors are 90-108 in.lbs. You need a manual, as you need torque specs for the entire assembly of the primary cover, inner primary bolts, clutch hub nut, compensator, starter bolts, starter jackshaft bolt, swingarm pivot bolts and rear axle nut. Two lines in nut on Compensator and one line in clutch hub nut. Allen Screws Rocker arms are 18-22ft. The book says: for the release cover 120 to 144 in.lbs. Harley Davidson Softails require one quart of primary fluid. Not everyone has a mechanical aptitude. gear lube. 0000015868 00000 n This torque value is required to tighten the cylinder screw. Pinion Gear nut Rear Axle nut 115 in lbs for the primary screws. Tree Budget, Engine, Transmission and Chassis May 12, 2011. sasaholic said: im finally putting my truck back together after my major oh shit and im doin my last minute read ups. %PDF-1.4 % 8. The torque specs are the same as with any Evolution engine. Next, you can either do a half turn to a full turn, as mentioned in the book. Harley Davidson always emphasizes using their recommended and specified tires. The manufacturer has declared that some of the 2016 model Harley Davidson bikes are not fully disengaging. . Including all these torque specs for Harley in a single article is nearly impossible. Clutch lever free play: 1/16". Even why wont anyone love to have Harley on their preference list? Fill the primary with oil. Then return it one-quarter turn. Place your catch pan under the primary and remove the drain plug. Tuning a CV carb MANUFACTURING TOLERANCES. '05 Carbed Night Train (Sold) 111 rwhp, 112 rwtq Best 1/4 ET 12.557s Best 1/4 MPH 108.59. How to get Professional Tuning Results Installation, Maintenance and Tuning Index will help you MT MT 4. on the Comp nut. Actually, it's 96 in lb = 8 ft lb, but 100 is close enough. The clutch adjustment is an easy and quick task that you can even perform at your place all by yourself. <> details explainedContinue, Are you planning to get an older Harley Davidson without the keys? Unlock more power! I just wanted to do an experiment to see how tight the factory 150-160 ft/lbs is compared to the new torque procedure. They say using a specified tire with, Read More Harley Davidson Tire Pressure Chart: Recommended Tire Pressure For Harley Motorcycles?Continue, Harley-Davidson has a long and storied history. Proceed as follows: a. First, take the transmission cover off, and you will find two small screws, the cover and the O-ring behind it. . 5. In the next few sections, we will show you the most-required torque and its specifications. When the question comes up about socket sizes my immediate thought is "are they even working on the same make and year of bike?". Profession Tuning on a Shade Tree Budget, Engine Performance endobj Carburetor For a 3/8-inch bolt, set your torque wrench to 20 foot-pounds. Step 1 Testing the Innovate Motorsport LM-1 portable air fuel meter 2002 Harley Davidson Touring Service Manual & 2002 H-D Touring Electrical Diagnostic Manual for models: FLHTCUI Ultra Classic Electra Glide (2002), FLHTC/FLHTCI Electra Glide Classic (2002), FLHT Electra Glide Standard (2002), FLHTCUI Ultra Classic Electra Glide (2002), FLTR/I Road Glide (2002), FLHRCI Road King Classic (2002), FLHR Road King (2002), 2002 FLT Police Models Service Manual Supplement and 2002 FLTRSEI2 Model Service Manual Supplement. 10 mm. Step 1 - Drain your primary. Follow the below-mentioned instructions thoroughly-. TorqDrive provides more disks in less space, allowing us to add up to 6 additional frictions disks to the clutch pack over stock. Otherwise apply general torque specs according to bolt size. The 4-cycle, 45V 2, air-cooled 2 cylinder engine is a twin cams, chain driven with spring loaded tensioners. Chapter 8 Electrical System torque specifications (page 8.4) states: Starter jackshaft bolt84 to 108 inch-lbs (9.5 to 12.2 Nm) The starter jack shaft bolt in the 2003 Dyna Parts Catalog (page 30 & 31) is item 6 in the list, it is called:- Part No. #8 - 14 in. They will ensure that full servicing free of cost. There are to many variables on torque specifications between brands, makes, models, and even years of bikes. Fastener Size - Torque ft. lbs. Lastly, adjust the clutch cable to 1/16 to 1/8 inches off the bracket. I also understand that a lot of people would like to work on their bikes, and thats great. WEB Links The clutch sends power from the engine to the transmission, and the amount transferred depends on the clutch's size, the springs, and the pressure plate. Camshaft Specifications Front Fender mounting bracket bolts Make sure your bike cools off properly before you start the work. 23-27 foot pounds Engine Tuning Rammer Performance Air Cleaners 110-120 foot pounds 16-18 foot pounds TC95 128HP Stage 3 When component part replacement is necessary, use the engine type and serial number to identify the correct part. The Harley-Davidson Street 500 model is a Custom / cruiser bike manufactured by Harley-Davidson . Install Sportster cams Tighten in star pattern from bottom 0000003541 00000 n Tighten front axle to proper torque. The engine produces a maximum peak output power of 89.00 HP (65.0 kW)) @ 5450 RPM and a maximum torque of 150.00 Nm (15.3 kgf-m or 110.6 ft.lbs) @ 3250 RPM . 191. And this article will provide you the ultimate guideline to do that task without experiencing any troubleshooting issues. Charging system. Milwaukee 8 models will hold 34 ounces dry and 30 to 32 ounces wet of Harley primary chaincase lubricant. 1.The Harley Davidson ready reference torque value booklet - YouTube; 2.Harley General Torque specs; 3.Bolt Torque Values - Nightrider.com; 4.2001-2009 Harley Touring Engine Specifications & Torque Specs; 5.torque specs - Harley Davidson Forums; 6.Tools and Torque Specifications - Ride It Wrench It; 7. Service Manuals & Owner's Manuals Delivered To Your Computer, Fix Your Problems Now! HVr6D 8J4I`Pv. : 4358A Description: SCREW, #10-32 X 5.250 hex head zinc plate You can refer to the answers. VerticalScope Inc., 111 Peter Street, Suite 600, Toronto, Ontario, M5V 2H1, Canada. You can also just shift into neutral at stops and keep the idle down low enough to retain it from grinding into gear. Whether you work with the front axle, motorcycle belt, sprocket cover, or cylinder, you will need the torque specifications of the particular parts. (1450 cc)Compression ratio - 9.0:1Combustion chamber - 5.187 cu. What I know off the top of my head: 1.) Making Drag Pipes Work, SHOP TALK Come join the discussion about performance, modifications, troubleshooting, builds, maintenance, classifieds and more! Clutch cover bolts are 7.2 ft-lb, according to the service manual (86.4 in-lb). In this book, it states: Clutch hub nut@ 50 lbs. Number of cylinders 2 Type 4-cycle, 45V 2, air-cooled Torque - 86 ft-lbs (108.8 Nm) @ 3500 rpm, chrome duals exhaust Bore - 3.75 in. M. 27 0 obj<> endobj xref 27 41 0000000016 00000 n Measure the free play to be sure that it falls within the ranges specied for a hot or cold engine. Posted on Sep 24, 2009 30-40 foot pounds )Ef,gT,M/3qD?%`kdO(9T5fgeY~V_]+S*,gUas-R'YYN%7O9 )"/X/BWIIZd9Sh'-`2L/!(0J"GNI. So, insert your screwdriver or Allen key and follow the given instruction. The following summaries about harley davidson torque specifications will help you make more personal choices about more accurate and faster information. 0. The 2023 BMW F 900 R is a roadster motorcycle designed for riders who seek sporty performance and a dynamic riding experience. These are two questions which should not be asked. [ March 2, 2023 ] Arai extends partnership with Honda motorcycle training courses News [ March 2, 2023 ] Record Number of Riders to Race Yamaha YZ bLU cRU FIM Europe Cup 2023 News [ March 2, 2023 ] Extraordinary hat-trick scored in Australia WorldSBK News For doing that, you need to secure the adjuster by using a wrench. Because hydraulic clutches are innovatively designed with self-adjusting mechanism. Apoliggize if this a beaten subject. It shows its engine will generate 144 Nm of torque power with 3000RPM engine revolution. 0000007800 00000 n in. 2003 Harley Davidson Touring 2003 H-D Touring Service Manual, 2003 H-D Electrical Diagnostics Manual, 2003 H-D Police Model Service Manual Supplement and 2003 H-D FLHRSEI2 Service Manual Supplement for: 2003 Harley-Davidson FLHTCUI Ultra Classic- Electra Glide, 2003 Harley-Davidson FLHR/FLHRI Road King, 2003 Harley-Davidson FLHT Electra Glide -Standard, 2003 Harley-Davidson FLHRCI Road King -Classic, 2003 Harley-Davidson FLTR/FLTRI Road Glide, 2003 Harley-Davidson FLHTC/FLHTCI Electra Glide- Classic, 2003 FLHP, FLHTP and FLHRSEI2. Santo_R 4 yr. ago. A forum community dedicated to Harley Davidson V-Rod Motorcycle owners and enthusiasts. Exhaust Systems 45-55 foot pounds There is a 35 ft-lbs difference between the two which is substantial. BMW Motorcycles has equipped it with a powerful 895cc engine that delivers 99 horsepower and 67 lb-ft of torque, paired with a six-speed transmission for smooth gear changes. Refer to your service manual for locations of serial stamp locations and for complete specifications of your year and model motorcycle. Also, you won find the right wrench or screwdriver to work with the nuts, bolts, screws, and different parts of the motorcycle. Primary cover= 144-156 in lbs or 16.3-17.6 Nm Clutch cover= 84-108 in lbs or 9.5-12.2 Nm . It's quite possible the person asking is referring to a completely different motorcycle. 15-18 foot pounds So like alot of other guys plus the mechanic. By the way, if you have original flywheels, I would avoid the use of an air impact device on the compensating sprocket. But I read somewhere that mid-ninties Evo's should be about 80 lbs on clutch nut,and 130-150 ft. lbs. Feel free to preview a sample to get an idea of what it looks like. #2. Shovel Spark Plug 35-45 foot pounds Insert a 7/16 in drill bit (1) through hole in front axle. The above list has only described the torques for different parts where you will need the wrench. 0000008358 00000 n lordharold, Jun 2, 2012. 12-18 foot pounds The Fora platform includes forum software by XenForo. Yet, they will need regular maintenance. Are saying 160 for compensator nut and off hand can't remember the exact for the clutch. You might wonder about their paint codes if youre lucky enough, Read More An In-Depth Discussion on Harley Davidson Paint CodesContinue, Your email address will not be published. 1 0 obj Then, let it soak, and give it a couple of whacks to free up the adjuster along with the locknut as well. There is nothing wrong with different aptitude levels and how much someone is willing to wrench on their bike. % MPH at RPM 144 Nm @ 3000 rpm is the torque value for the Harley Fat Boy 114. at home Cam / Nosecone Cover screws TC Exhaust Testing for Derby Cover. 1613 mm (63.5 inches) Fuel capacity. One of the things that makes Harley-Davidson motorcycles so unique is their paint job. Table of Contents Vance and Hines Fuelpak FP3 Problems and Solutions, Top 6 Harley Freewheeler Problems And Quick Solutions, Harley Softail Models by Year After 2000- Exploring Iconic Softail Models, Harley Davidson Flush Mount Gas Cap Problems and Their Solutions, Best and Worst Year Heritage Softail Classic Know Before You Buy. sustained engine speed - 5500 rpmIdle speed - 1000 rpm +/- 50Weight -165 lbs (74.8 kg), Sequential, non waste spark, MAP-N controlIgnition timing: 1050 rpm (Hot Idle) 20o-30oSpark plug size - 12 mmSpark plug type Harley-Davidson - 6R12Spark plug gap - 0.038-0.043 in. I guess he thinks his bike references the final word on torque values worldwide for each and every motorcycle. According to the companys instructions, Harley Davidson will inform the owners about it. In case a situation ever arises where a Harley Davidson Hydraulic Clutch Problems needed to be fixed, How To Adjust Harley Hydraulic Clutch? T-45 Torx 128 HP 95 CID Like so many others they torqued the nut to 80 ftlbs, by the way that is a Harley Spec. Harley-Davidson CVO Tri Glide Specs. Gearcase Cover screws xb```f``Y Y @QIK*0DJa 2ZxDce&t8AY=/K Compensating Sprocket nut Save my name, email, and website in this browser for the next time I comment. Bottom bolt, 50 foot pounds 90-120 inch pounds See Figure 1. Use 75/90 wt in the differential on 1963 & newer Harley & Columbia. The bottom line is this: If you are wanting to wrench on your bike get a service manual for your specific make, year, and model. 1971 - 1985 Sportster Four-Speed Constant Mesh Wet Clutch Transmission & Specifications. Performance Parts, Don't let the Harley heat Refer to the torque values from your service manual as necessary. EVO 82 HP Stage 3 TC 100HP To validate this argument I want to refer to a critical drive component on the motorcycle: the Compensating Sprocket. trailer <]>> startxref 0 %%EOF 29 0 obj<>stream Inspection cover should be about same or a little less. The repair manual is saying compensating nut at 75lbs and clutch hub nut at clutch hub 70-80 . I am quite adamant in my videos about the use of a service manual if you're going to work on your bike. New EFI for EVO and TC, Performance Gallery vs Twin Cam: What Makes the Difference?Continue, The spark plug is essential to any engine that helps the motor achieve the best performance. To view the purposes they believe they have legitimate interest for, or to object to this data processing use the vendor list link below. May 16, 2006. June 2, 2018 by Ride It Wrench It 4 Comments. -EFI modifications explained, Modification, Primary Cover screws Nitrous Oxide So, you can install and maintain the hardware of your motorbike perfectly. Thanks again for everyone's help All times are GMT-5. Thus, the motorcycle gets its top speed for which it is known. Whatever the need, you need to work with specific torques for each part. %PDF-1.5 0000001731 00000 n 5. __transmission sprocket nut at 60.. With red lock tight on all 3 However, all the videos and articles I have found. Finding Manifold Leaks It will help you know the torque values precisely. Timer screws (inner cover and sensor plate) Ask us a Question. To cylinder heads monster ruin your riding. See Figure 2. Search the site https://amzn.to/3Qtz61AUse Code . Harley-Davidson CVO Limited Specs. While you are tightening the bolts, make sure you are operating on opposing bolts instead of going in a circle. Later on, pull out the cable, and you will see there are more than a 1/8 or a 1/16 inches which means you are ready to go. 5/16 inch bolts vs Twin Cam: What Makes the Difference? If you are typical shovelhead issues on your Harley, then disassemble the clutch and clean the friction plates with a brake cleaner. Engine sprocket nut torques to 150-165 foot pounds. https://dl.dropboxusercontent.com/u/50599313/2003 Harley Dyna Service Manual.pdf, (You must log in or sign up to reply here. Inspection of major fasteners is an important part of service. Following its customization, people often change the exhaust pipe or muffler to get the unique roaring sound from, Read More Tips on Changing Harley Davidson Exhaust Pipe Detailed ExplainedContinue, Ask any motorcycle rider, and they will tell you the importance of maintaining the right tire pressure. 7-9 foot pounds Modification, 90-120 inch pounds 0000001947 00000 n . (85 cc) bathtubCam system - Twin cams, chain driven with spring loaded tensionersMax. Sometimes you can even shift up into second and then down into the first. Torque ft. lbs. Shaft fit in rocker arm support plate (loose) - 0.0007-0.0022 0.018-0.056, Fit in crankcase (loose) - 0.0008-0.0020 0.02-0.05, Valve guide in head (tight) - 0.0020-0.0033 .0060.051-0.084Valve seat in head (tight) - 0.003-0.0045 0.076-0.114Head gasket surface (flatness) - 0.006 0.0152, Fit in guide: exhaust - 0.0015-0.0033 0.038-0.084Fit in guide: intake - 0.0008-0.0026 0.020-0.066Seat width - 0.040-0.062 1.02-1.58 Stem protrusion from cylinder head boss - 1.990-2.024 50.55-51.41, 72-92 lbs @ 1.751-1.848 in.38-49 lbs @ 1.577-1.683 in.33-42 kg @ 44.45-46.9 mm17-22 kg @ 40.1-42.8 mm, 183-207 lbs @ 1.282-1.378 in.98-112 lbs @ 1.107-1.213 in.83-94 kg @ 32.6-35.0 mm44-51 kg @ 28.1-30.8 mm, 2.105-2.177 in. It is crucial for safety and smooth riding performance. It's time to torque the pulley nuts for my belt drive. You can refer to the answers, The following summaries about two old goats arthritis formula reviews will help you make more personal choices about more accurate and faster information. That did say maxium of 50 degree. Intake Manifold Flange capscrew You may look for the Harley torque specs PDF to get a complete guideline on the various torque numbers. You can refer to the, The following summaries about tru ball goat release will help you make more personal choices about more accurate and faster information. It depends on the motorcycle model and manufacturing years. The engine lubrication system consists of a twin gerotor, dual scavenge, crank mounted and driven, internal oil pump, dry sump oil pump and 10 micron media, filtered between pump and engine with pressure 30-38 psi (207-262 kN/m2) at 2000 rpm and normal operating temperature of 230o F (110o C). Instead, we suggest you look for the Harley Torque specs PDF for your specific model. Shovelhead I have HD Service Bulletin MD-1170 - Compensating sprocket torque procedure. Seriously? Read More. SPECIFICATION. Any help would be appreciated. If you are unsure of the proper torque value to use, here is a general chart of fastener torque values. If I was to give a torque setting I would say 70 in./lb. Long story short, knowing the Harley Davidson torque specs will help you install, service, and repair different motorcycle hardware. They want you to use a torque wrench where specified. Then turn the bolts of your derby cover with your hand and carefully tighten them down. Now you can see there are lots of bolts used to secure the derby cover in the place. Also, you may contact the mechanics. You should be using a service manual to obtain the correct values for the motorcycle you are working on. Its time I addressed the issue of tools & torque specifications. Some of our partners may process your data as a part of their legitimate business interest without asking for consent. Khrome Werks AR100 test The next service manual picture is of the final torque for the compensating sprocket bolt on a 2015 . Price. Thats why according to the makers service schedule, the clutch free play must be checked for adjustment at every 5000 to 6,000 miles. Install lockplate (6) over nut (5) such that 13. TC Performance Heads 100+HP, Pro Tuning on a Shade 55-65 foot pounds There is an issue if they cannot determine the size of the socket or wrench they will need. 0000002407 00000 n Clutch on 1963 to 1981 uses 12 ounces of 75/90 wt. Yet, it covers a massive space. If someone cannot determine the bare basics of socket and wrench sizes they shouldnt be wrenching on their bike. Within 7000 miles the nut came loose. Harley-Davidson 1200 Custom Specs. 9-12 foot pounds Manufacturers change sizes quite frequently. I put a little red locktite on. My question is when there is a range , for instance transmission drain plug , 14-21 ft. Lbs , is it best to stay in the middle of that range or stay up towards the top of the range . More frictions = more torque capacity thus unlocking the full power of your engine without the need to add stiffer pressure plate springs or a lock up device. Visit the Home page to get the complete factory service manual for your 2001-2009 Touring motorcycle and get it delivered to your computer in just seconds! If you use the wrong torque wrench, the hardware may get damaged, and it will be a costly repair. Install a TC 88/95 cam And because of that, when you are releasing the lever, it is not allowing the clutch plates for full engagement.

Dkny Sheets Home Goods, Hotel Laws And Regulations Texas, Articles H